At WCPI, we’re not just shaping plastic—we’re sculpting the future of your products. As your trusted partner in industrial injection molding, we understand that every project is a unique opportunity to innovate. That is why our passion for quality, accuracy, and customer care is brought to every stage of service delivery at our company. Starting from the raw concept to the creation and manufacturing of the product, our team will ensure that they deliver your vision with unrivaled precision.
Crafting with Care: Bringing Out the Best in Injection Molding
Injection molding demands perfection, with no margin for mistakes. Our up-to-date machines allow us to produce plastic parts using clamping forces ranging from 50 to 720 metric tons.
Thanks to our adaptable equipment, we can handle tiny complex pieces and big sturdy components, ensuring each part meets the precise specifications required. At WCPI, we meticulously oversee every detail, from material selection to final inspection, to guarantee that your products are not just made—but made to excel.
Tight Tolerance Injection Molding
As technology has advanced, the demand for parts with greater accuracy has grown significantly. At WCPI, we have years of experience manufacturing a variety of parts of varying sizes holding them to tight tolerances.
Such a level of accuracy is made achievable by our skilled team who closely monitor each stage of the injection molding process, the type of material used, the injection tool, and the conditions under which the process is done.
Injection Mold Color Matching for Professionals
In the manufacturing industry, aesthetics matter as much as performance. That is why WCPI has professional color matching services to guarantee that not only are your products functional at the highest level, but also aesthetically pleasing. Services that come under injection molding include running a large database of standard and special custom colors.
Key benefits of our color matching services:
- A vast catalog of custom colors for precise color matching
- Ability to meet specific L, a, b specifications for various industries
- Enhanced product differentiation through precise color application
Engineering of Design & Tooling
Design and tooling are the two critical components that determine the success of any injection molding project. At WCPI, our RJG Master Molder II certified engineers have the latest CAD tools like SolidWorks at their disposal to come up with functional designs to manufacture efficiently.
Our capabilities include conceptual drawings to finished tooling designs for our clients’ projects. We understand that the right tooling design is crucial for achieving optimal part performance, minimizing waste, and ensuring efficient production cycles.
Our custom tooling services include:
- Using high-quality materials like high grade steel and aluminum for long-lasting, durable tooling
- Efficient production cycle time and less wastage to cut costs
- Custom-made for intricate patterns and mass manufacturing
Advanced Material Expertise
At WCPI, we believe that the choice of material is just as important as the design itself. Our extensive knowledge of various plastics allows us to select the best material for your specific application, ensuring that the final product meets all functional and aesthetic requirements.
Whether you need the lightweight strength of polypropylene, the durability of ABS, or the chemical resistance of Nylon, our team can guide you in choosing the right material for your project.
A few of the materials we work with:
- Acrylic: Best for those uses in which clarity and UV light resistance are important.
- ABS: It is very hard and impact-resistant, making it ideal for use in automobile components.
- Acetal: Self lubricating, excellent dimensional stability, excellent abrasion resistance making it deal for moving parts like gears.
- Nylon: Possesses very good wear resistance properties, chemical resistance, and low friction characteristics, suitable for gears and bearings.
- Polycarbonate: Provides high impact resistance and great clarity, commonly used in medical devices.
- Polypropylene: It is a chemical resistant material with low moisture absorption properties which makes it ideal for use in wet or damp environments.
Value-Added Services that Add Value to Your Products
At WCPI, we have always considered injection molding as the starting point for many possibilities. To ensure that our clients get a well-rounded manufacturing solution, we provide a comprehensive list of services that add value to your products.
Our value-added services include:
- Pad Printing: Accurate positioning of a picture in two dimensions onto a three-dimensional surface.
- Ultrasonic Welding: Strong and hermetic joining of the parts made by injection molding.
- Insert Molding: A process of combining non-plastic parts with molded components.
- Assembly Services: The ability to integrate a number of parts and create final products out of it.
Driving Excellence Through Automation in Injection Molding
Here at WCPI, we view automation as the cornerstone of the future in manufacturing, and we are leading the way. With the use of highly developed automation solutions in the injection molding processes, we guarantee that every component to be assembled is of superior quality and meets the required specifications.
In addition to increasing the degree of accuracy and standardization in our operations, automation also helps to save on labor expenses and work more effectively. This ensures every project that is undertaken is completed on time and with exceptional results.
Our automation capabilities include:
- Yushin Traverse Robots: Automates the part removal and packaging process.
- Automated Degating Stations: Eradicates repetitive labor-intensive tasks.
- Custom Designed Assembly Stations: Capable of using feeder bowls and pick and place robots to assemble and complete repetitive tasks on multi-component assemblies.
Exceeding Compliance Standards for Uncompromising Quality
At WCPI, our commitment to excellence drives everything we do. Quality is not compromised as we maintain high standards being fully compliant with ISO 9001:2015 standards. Our adherence to compliance standards is our testament to our dedication to delivering only the highest level of quality in every part we produce.
Our quality control measures include:
- Real-Time Quality Monitoring: Real-time information on the manufacturing process to fix problems as they arise.
- Advanced Inspection Equipment: Such as OGP Smartscope FLASH 500 and BYK-Gardner handheld spectrophotometer for measuring the samples.