World Class Plastics, Inc.: Plastic Injection Molding Equipment
• Cellular Manufacturing
• Sumitomo Presses
• Yushin Robotics
• JIT StrategyAutomated Cell Set-up
Horizonal Thermoplastic Injection Molding Machines
Robotics - Robotics and Conveyors
YUSHIN and SHINWA - robotics, SAS Automation end-of-arm tooling, and MAC - conveyors are used for quality consistency, control and elimination of variation in our systems.
• High speed AUTOLOAD loaders on each press to prevent contamination from material
handling.
• Highly repeatable Sumitomo presses perform true Statistical Process Control on the most critical of tolerances.
• Automated OGP Video Comparator with "Touch Probe" capabilities offers accurate and consistent measurements. Raw material is thoroughly inspected before production begins. Finished parts are produced to your standards and inspected with calibrated equipment.
• Metrology stations at each work cell captures critical dimensions and attributes. Using Synergy 2000 system we have Real Time process/part data collection, Real Time reaction on the production floor and Automated History created for traceability. Our Customer is able to review actual WCPI data through secured Internet access and eliminate QC checks at receiving inspection
• Part Design complete to Tool Build is facilitated through our years of combined experience and use of the latest technology. Elimination of
potential errors and building a tool that produces parts to spec with the first shot saves our customer valuable time and money. Solidworks and Surfcam are the software programs we use in our design stage. We are able to receive files in Catia, Pro/Engineer, Unigraphics, and many general formats. Our Tool Makers have years of experience and have extensive training on the latest tooling technology. Some or our Tooling Equipment: 3 Axis CNC Ram EDM with 32 position tool changer, Clausing Colchester Lathe, Okamoto Fine Feed Surface Grinders, Dynapath 3 Axis Mill.
• Our greatest competitive advantage is knowledgeable well-trained
people. Comprehensive 5S System, Just In Time Production Strategy, Principles of Leadership and Interactive Injection Molding Processing training, using an ISO 9001:2008 Certified System, establishes our manufacturing process core foundation.
Plastic Processing Auxiliary
• CONAIR material handling system including (2) 70,000-lb silos, central vacuum, and hopper loaders on all presses
• Yushin Netliner multi -axis servo robots, Yushin HOP III Sprue Pickers, and Shinwa Aeroboy 4-axis servo degating robots
• Advantage water temperature controllers
• Una-Dyn dryers
• Rapid and Moditec granulators
• Whaley & Cincinnati Chillers
• 30 Horsepower LeRoy Dresser screw air compressor with back-up compressor
Quality & Inspection
• Seperate Enclosed Qualtity Lab
• OGP Z600 video measuring system with 24"X18" stage, fully automated with touch probe and image caputure capability
• SPC controlled press interfaced Part Discrimination Chutes, Discriminating Conveyors, Discriminating Robots, plus robots equipped with Keyence Color Sensors attached to Sumitomo presses
• Precision calibrated quage pins, blocks, calipers, micrometers and fixtures as needed
• Synergy 2000 SPC System for real time process part data collection and reaction on the floor - Our customers can access data in real time through the internet. Automated labeling with bar coding
• 2004 Coordinate Measuring Machine (CMM) Mitutoyo Crysta Apex Series C700 Model C776 with measuring area of 28"X28"X24"; utilizing software MCAT C-3 CNC System with GEOWin, Part Manager and 3D Tolerance Win
• MacBeth Light Booth - Spectralight III• Datacolor Spectraflash SF450 Spectrometer
• RJG e-Dart data acquisition and pressure transducers to monitor plastic pressure within the mold cavity, which allows for extremely tight process control
Tooling
• Full 3 Axis CNC RAM EDM - 4th Axis Capable
• Clausing 15" Colchester Lathe• ENCO 111-1650 Lathe
• CNC Milling Machine, AMW Surface Grinder and 2 Clausing 6-18 and 8-18 Surface Grinders• K.O. Lee Tool and Cutter Grinder
Maintenance
Branson Ultrasonic Mold Cleaning System, T.I.G.Welder, Stick Welder, Grinder
Delivery
• International 30foot enclosed delivery truck with lift gate
• GMC DT6500 28foot enclosed delivery truck with lift gate
